Highway guardrail roll forming machine
Basic Info
Model No.: 2 wave or 3 wave
Product Description
Specifications 1. Nice appearence.
2. Low noise.
3. High efficiency.
4. Good quality.
5. Esay control.
GuardrailRoll Forming Machine Technical Solution A, Profile B, Main technical parameters 1. Suitable material: Q235A galvanized steel, width: 440mm, thickness 2.0-3.0mm 2. Forming speed: 10—12M/min 3. Forming roller station: 17 stands 4.leveling roller station, 7 stands 5. Guiding and feeding roller ,4 stands 6. Roller material: Gcr 15 bearing steel after treatment, HRC58-60 7. Roller shaft material: No.45 high grade material after treatment 8. Roller shaft dimension: 100mm 9. Main motor power: 22KW 10. Transmission: by chain 11. Leveling rollers motor power: 2.2KW 12. Hydraulic motor power: 11kw, hydraulic pressure: 20Mpa 13. Punching and cutting type: hydraulic driven, punching,cut after forming, 14. Shear material: Gr12 15. PLC control system,Mitsubishi FX-IS series 16. Cut to length,10m±2mm 17. Frequency, Dan Fuss 18. Control cabinet, xinjie OP320A 19. Rack material, 400 type steel 20. Boundary dimension, (L)12.8m×(W)2.3m×(H)1.6m (theoretical evaluation result,for reference only.) 21. Gross weight, 15000kg (theoretical evaluation result,for reference only.) C, Main structure features and working principle 1),Main structure and features The forming machine is composed of 8T manual feeding device, driving device, forming roller and main machine (including oriented platform), cutting after forming device, hydraulic system, electrical control system and out-put table. 1.The frame of machine is type steel,milling by big gantry milling machine,keep the levelness and hardness of machine. 2. Main shaft adopted fine 45# steel after treatment, assure the combination property. 3. Roller adopted GCr15, processed by CNC machine and surface coating with chrome, assure the precision of size and hardness. 4. Main motor is drived by gear retarder driving. Per passive roller is drived by chian, which is stable and reliable. 5.This machine adopts forming punch cutting, hydraulic driving, the action is safe and reliable, and can make sure that the final profile could keep the same effective width from front to the end. 6.Cutter material Cr12,after heating process, the hardness can reach HRC60°~62° 2),Structure and components Forming machine is composed of feeding device (passive uncoiler,uncoiler frame supporter), driving device, forming roller and main machine, cutting after forming device, hydraulic system, electrical control system and out-put table . 1. feeding device Feeding device is composing of passive uncoiler and uncoil frame supporter, adopt a parallel linkage supporting coil, easy adjusting when supporting. 2. Machine driving Machine driving by gear reducer, transmits to downside roller and shaft, then transmits to gear box, using gimbals and gear box driving other rollers by a driving gimbal. 3) Forming rollers and main machine (1). Frame of machine is type steel, and sandblast to take off surface oxide layer and surface stress, rollers designed by Auto CAD software and according to engineer experience also,to keep the profile shape and size precision (2). upper and downside rollers adjusted by springs and strokes,can produce less than 4mm different thickness panel by the flexible of springs (3). forming rollers coating with chrome, increase the using life of rollers 4),Cutting system Cutting system is composing by cutting device and hydraulic device. Cutting action has two types, one is manual cutting, and one is auto action, auto cutting use for the mass production of fixed length, manual cutting for inspection. When product reach the approved length, main machine stop, block place drop, block off steel, touch bottom limit switch, carry on arise immediately, reach upper limit switch, work over, main machine begin to turn. That to be a action. 5),Electrical system Main components of electrical such as PLC program controller adopt Mitsubishi, others adopt well-known brands at home and abroad. Electrical system can consort the action for all parts of the machine and offer touch screen, let user could set all kinds of parameters advanced for need, such as plate length, quantity, number of the batch, correct errors and so on. 6),Palletizing device Supporting formed panels. D,Spare parts and special tools(according to final packing list)
E,Technical information ---the instruction of equipment operation and maintaining 1 copy ---conformity certificate 1 copy ---packing list 1 copy ---instruction book of converter 1 copy (The quoted machine has been adapted to your special requirements as well as to your specification. Photos of machines are for example only.) Decoil----guide feeding----leveling----punching----guide feeding----roll forming----cutting to length(tracking cutting)----out-put F, Delivery, within 70 days after the contract date G,Payment: Pay 30% of total cost as deposit, the rest before delivery. (Arrange the payment after the inspection of the machine is passed and before shipment.) H, Warranty, Year warranty During the warranty period, maintain and change the spare parts for the customers for free (except for the instrument damage caused by human factors or natural disasters.) And provide technical support for life-long. Other descriptions, 1.Accompanied with working instructions and a CD . Please operate as required. 2.Machine only to be shipped after the inspection is passed. 3.In two 40 foot containers. Contact us if you need more details on Highway Guardrail Roll Forming Machine. We are ready to answer your questions on packaging, logistics, certification or any other aspects about Fast Road Roll Forming Machine、Highway Roll Forming Machine. If these products fail to match your need, please contact us and we would like to provide relevant information.
2. Low noise.
3. High efficiency.
4. Good quality.
5. Esay control.
GuardrailRoll Forming Machine Technical Solution A, Profile B, Main technical parameters 1. Suitable material: Q235A galvanized steel, width: 440mm, thickness 2.0-3.0mm 2. Forming speed: 10—12M/min 3. Forming roller station: 17 stands 4.leveling roller station, 7 stands 5. Guiding and feeding roller ,4 stands 6. Roller material: Gcr 15 bearing steel after treatment, HRC58-60 7. Roller shaft material: No.45 high grade material after treatment 8. Roller shaft dimension: 100mm 9. Main motor power: 22KW 10. Transmission: by chain 11. Leveling rollers motor power: 2.2KW 12. Hydraulic motor power: 11kw, hydraulic pressure: 20Mpa 13. Punching and cutting type: hydraulic driven, punching,cut after forming, 14. Shear material: Gr12 15. PLC control system,Mitsubishi FX-IS series 16. Cut to length,10m±2mm 17. Frequency, Dan Fuss 18. Control cabinet, xinjie OP320A 19. Rack material, 400 type steel 20. Boundary dimension, (L)12.8m×(W)2.3m×(H)1.6m (theoretical evaluation result,for reference only.) 21. Gross weight, 15000kg (theoretical evaluation result,for reference only.) C, Main structure features and working principle 1),Main structure and features The forming machine is composed of 8T manual feeding device, driving device, forming roller and main machine (including oriented platform), cutting after forming device, hydraulic system, electrical control system and out-put table. 1.The frame of machine is type steel,milling by big gantry milling machine,keep the levelness and hardness of machine. 2. Main shaft adopted fine 45# steel after treatment, assure the combination property. 3. Roller adopted GCr15, processed by CNC machine and surface coating with chrome, assure the precision of size and hardness. 4. Main motor is drived by gear retarder driving. Per passive roller is drived by chian, which is stable and reliable. 5.This machine adopts forming punch cutting, hydraulic driving, the action is safe and reliable, and can make sure that the final profile could keep the same effective width from front to the end. 6.Cutter material Cr12,after heating process, the hardness can reach HRC60°~62° 2),Structure and components Forming machine is composed of feeding device (passive uncoiler,uncoiler frame supporter), driving device, forming roller and main machine, cutting after forming device, hydraulic system, electrical control system and out-put table . 1. feeding device Feeding device is composing of passive uncoiler and uncoil frame supporter, adopt a parallel linkage supporting coil, easy adjusting when supporting. 2. Machine driving Machine driving by gear reducer, transmits to downside roller and shaft, then transmits to gear box, using gimbals and gear box driving other rollers by a driving gimbal. 3) Forming rollers and main machine (1). Frame of machine is type steel, and sandblast to take off surface oxide layer and surface stress, rollers designed by Auto CAD software and according to engineer experience also,to keep the profile shape and size precision (2). upper and downside rollers adjusted by springs and strokes,can produce less than 4mm different thickness panel by the flexible of springs (3). forming rollers coating with chrome, increase the using life of rollers 4),Cutting system Cutting system is composing by cutting device and hydraulic device. Cutting action has two types, one is manual cutting, and one is auto action, auto cutting use for the mass production of fixed length, manual cutting for inspection. When product reach the approved length, main machine stop, block place drop, block off steel, touch bottom limit switch, carry on arise immediately, reach upper limit switch, work over, main machine begin to turn. That to be a action. 5),Electrical system Main components of electrical such as PLC program controller adopt Mitsubishi, others adopt well-known brands at home and abroad. Electrical system can consort the action for all parts of the machine and offer touch screen, let user could set all kinds of parameters advanced for need, such as plate length, quantity, number of the batch, correct errors and so on. 6),Palletizing device Supporting formed panels. D,Spare parts and special tools(according to final packing list)
Items | Spare parts | Type | Quantity | Remarks |
1 | Coupling |
| 1piece |
|
2 | Slot type screwdriver |
| 1piece |
|
3 | Philip' type screwdriver |
| 1piece |
|
4 | 3-14 socket head wrench |
| 1 set |
|
5 | Oilers |
| 1piece |
|
6 | Adjustable spanner | 1.09 inch | 1piece |
|
7 | Adjustable spanner | 1.308 inch | 1piece |
|
8 | Seal rings |
| 1set |
|
Product Categories : Highway Guardrail
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