Product Description 1, Machine specification
No | Item | Parameter | Note |
1 | Suitable Material | Type | roof roll forming machine supplier | Customized Specs Acceptable
|
| Customized Profile |
Thickness | 0.3-0.7mm |
Yield Strength | 235MPA |
2 | Product Specs | Cover width | Customized Profile | |
Length | Any length | |
3 | Power Specs | voltage | 380V/3PH/50HZ | Up to Practical Profile
|
Main Motor | 3-11KW |
Hydraulic | 2.2-5.5KW |
4 | Machine Specs | Transmission | Chain and Sprocket | Gearbox and Cardan Acceptable |
Structure | Column Block Or Wall Plate | |
Shafter | No.45 steel tempered | |
Rollers | No.45 steel chrome coated | Cr12 or other acceptable |
Cutting Blade | Cr12 quenched | |
Press Mould | Cr12 quenched | |
Punch Mould | Cr12 quenched | |
5 | Working Capacity | Forming Speed | 15-20m/min for standard solution | Higher Speed Solution Available |
Working Speed | Up to Length-set Cutting |
6 | Forming Stand | 8-48 | Up to Practical Profile |
7 | Forming Shaft Diameter | 55-120mm | Up to Practical Profile |
8 | Type of Cutting | Length-set cutting after roll formed,CR12 mould steel | Pre-cutting acceptable |
9 | Control System | Mitsubishi PLC and Inverter | |
Components of machne
No | | Technical Specification |
1 | Manual Uncoiler | Usage:It is used to support the steel coil and uncoil it in a turnable way. The steel coil is uncoiled by hand. Loading capacity:1.2T,Inner diameter: 500-508mm |
2 | Feeding Table | Put the raw material(steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity Please refer to the equipment regulation to know the function of locate angle iron. |
3 | Main Roll Forming Machine | Material of rollers:45# steel,roller surfaces polishing, hard plating , The polished surface and the heat treatment towards the molds also can keep the molding plate surface smooth and not easy to be marked when it is being stamped |
4 | Hydraulic System Computer Control Cabinet | Power:5.5kw,Hydraulic oil: 40# hydraulic oil into the hydraulic oil tank ,the pump drive the cutter machine to begin the cutting job. The target piece`s length is adjustable and digit of it can be adjusted. Computed mode has two modes: automatic and manual one. The system is easy to operate and use PLC:panasonic |
5 | Shearing Mechanism | It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products. Material of blades: Cr12,quenching treatment |
6 | Output Table | It adopts welded steel and supported roller to transmit the products, which is used to collect the finished products. |
Detailed Images (1) man-made uncoiler (max capacity 5000kg)
(2) Roll-Forming: Steps:10-11steps Roller Material: 45# steel Voltage: 3phase/80V/50-60Hz. line speed:8-10m/min; Rolling chromium thickness:0.05 mm
(3) blade It adopts hydraulic drive and automatic location to decide the dimention and cut the target products. Match equipment : one set of cutting tool, one hydraulic tank ,one cutter machine. Stop to cut , Post cut cutting length tolerance: ±2mm Cutting tool material: GCr12 with quenched treatment 60-62°C
(4) Hydraulic System It is controlled by gear wheel oil pump. After filling the hydraulic oil into the hydraulic oil tank ,the pump drive the cutter machine to begin the cutting job. Match equipment: a set of hydraulic tank , a set of hydraulic oil pump, two hydraulic pipes and two sets of electromagnetism valves.
(5)control system : It adopts PLC to control. The target piece length is adjustable and digit of it can be adjusted Computed mode has two modes: automatic and manual one. (6) receiving table:
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FAQ Q: Can you make the machine according to my design or prototype? A: Yes. We have an experienced team for working out the most suitable design and production plan for the machine that you are going to book with us Q: What do you need to know so that I can have a machine plan from you for our technical people reference? A: Well, as the basic needed information for designing a machine plan, pls see below details For the slitting line and cut-to-length: the material type(HR, CR, HDGI, PPGI, SS), thickness and width range, coil weight, cutting speed, slitting numbers(only for slitting line), steel plate required cutting length(only for cut-to-length line) For the C,Z,W Profile and roof/wall panel roll forming machine: the material thickness range, width range and the profile drawing are required(how many roll forming stands required are depended on the profile drawing) For the HVAC machine and the stainless steel pipe machine: the wall thickness range and the diameter range of the pipe Pls also provide us with your special requirements for the machine, for example, you want the machine to be a full-automatic one or semi-automatic one in order to save your procurement budget. Q: How can we be assured that you will deliver us quality machine with spare parts? A: We usually require our customers to send the technical people to our factory for checking the quality of the machine before shipping. Considering that the buyer usually is not very familiar with the machine assembling and debugging, so we send the technicians to the buyer`s factory for the installation of the machine provided that the Price Term was conclude on ALL IN basis. In additon, We provide all of our customers with the aftersales-service, its free of charge during the warranty period Q: What do you mean by the ‘ALL IN PRICE’ as you stated in the quotation file? A: The ALL IN Price means the quoted price including below items vaule The complete set of Machine value which covers the spare parts and the moulds if any The machine packing and the container loading charges The after-sales service charge for 5% of the machine value The charges for the machine installation at your factory, we send the technician to your factory free of charge The ALL IN Price not including below items The flight ticket back and forth from China to Your country for our engineer or technician to supply the installation service at your factory, and the all of the transportation charges outside of China as well The expenses of hotel room and foods for our engineer or technicians are not included in the ALL IN Price, which shall be covered by your party The installation needed materials are belong to the buyer self arrangement items, such as the power supply switch; electrical wire , cable and insulating strung wire piping; air-supply system, air origin Q=0.9stere meters/MIN, P=0.8MPa; gear oil, hydraulic oil; track steel(24kg light track); deep protective barrier.
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