EPS Sandwich Panel Production Line

 1.Welcome to view JCX sandwich panel production line   1. Colored Steel Sandwich Panel production line mainly consists of the IBR Roll Forming Machine and the Colored Steel Sandwich Panel Laminator. With this machine, colored steel wall panels or colored steel roof panels can be produced in just one-time, and the Corrugated Roll Forming Machine and the Sandwich Panel Laminator can work independently. The whole production line of the Corrugated Roll Forming Machine consists of the un-coiler, cold-bending roll Forming Machine, cutting device, whereas the Sandwich Panel Laminator consists of the un-coiler for colored steel, EPS block, or mineral wool panel, shallow wave for wall panels pressing device, extruding system, mixed-glue spraying, heating and pressurizing system, sandwich, flat curling, edge rolling, edge-turnover, grooving, edge-trimming device, pneumatic clamping device, automatic plastic film coating device, automatic cutting and product stacker.
2. The transmission of the sandwich panel laminator uses worm-worm gear transmission system, ensuring that lamination speed is stable and lamination is uniform;
3. The sandwich panel laminator uses the frequency regulator to automatically cut according to the pre-set sandwich panel length;
4. The sandwich panel laminator uses rubber-coated roller type laminator to protect the color paint on the colored steel as well as during the pressurizing of the sandwich panel;
5. The sandwich panel laminator has a high quality and thick wall rectangular steel welding method and has the polishing, smoothing and aging treatment to get rid of the rust;
6. The appropriate colored steel sheet: width=1000-1200mm (the length of panel is without imitation), thickness= 0.2-0.8mm;
7. The recommended core materials for Sandwich Panel: EPS Panels and Mineral Wool Panels;

2.Technical Specification:  

NO		Technical Specification & Remark
1.	Manual de-coiler	The decoiler can be adjusted according to the inner diameter of the coil. Max.capacity:      5000kg
2.	Feeding platform	Function and feature: put the raw material (steel plate) on the plat to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron.
3.	Forming machine	In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain transmission, roller surfaces polishing, hard planting, heat treatment and galvanization treatment. The polished surface and the heat treatment towards the molds also can keep the molding plate surface smooth and not easy to be marked when it is being stamped. Rolling galvanization thickness:0.05 mm Rolling material: Forging Steel 45#
4.	composite system
5.	Shearing mechanism	It adopts steam pump and PLC control system to work automatically.
6.	Computer control cabinet	It adopts industrial computer to control. The target piece’s length is adjustable and digit of it can be adjusted. Computed mode has two modes: automatic and manual one. The system is easy to operate and use. PLC control boxes: one is for the composite system and the other is for cutting system.
7.	Counter	One counter gauges length, pulses, and decides length.
8.	Output table	To receive the ready sandwich panel

  3.Different types of the panels:   Each production line can produce 5 types’ panel, including 2 types H inlay wall panel, 2 types butt joint wall panel, and 1 screw panel .   1) Screw panel with EPS: 960, 970, 980,choose one type from them for each line.   Raw material Width of Upper layer:1200mm   Raw material Width of down layer: 1000mm EPS sandwich panel Machine pictures 4.Advantages of theEPS sandwich wall panel:
1)lower price and best quality
2)waterproof and Fireproof
3) 3.The advantage of the rock wool sandwich wall panel:
4)high strength
5)Durable
6)Heat insulation and Sound insulation
7) Energy-saving and Most area-saving
8) Environmental protection 5.Application:
it is widly used as roofing material for steel structure plant, gym, Supermatet ,commercial and civilian facilities.       Packaging & Shipping Free packaging for you: Standard export packing: GP container ; main machine naked and fastened with iron wire in the container, rollers were painted with oil and packed with plastic film, control box will be packed with carton box     Our Services We provide the technical support for whole life. Meanwhile, if any parts go broken and not artificial damage, we will send you new ones for free. When need the technician to go abroad, we will arrange the technician. But the buyer should take all the cost, including Visa, Roundtrip ticket, suitable accommodation and pay the service fee to the technician with $100/days     FAQ Q: Can you make the machine according to my design or prototype?                                                            A: Yes. We have an experienced team for working out the most suitable design and production plan for the machine that you are going to book with us Q: What do you need to know so that I can have a machine plan from you for our technical people reference?                                                                                                                                         A: Well, as the basic needed information for designing a machine plan, pls see below details For the slitting line and cut-to-length: the material type(HR, CR, HDGI, PPGI, SS), thickness and width range, coil weight, cutting speed, slitting numbers(only for slitting line), steel plate required cutting length(only for cut-to-length line) For the C,Z,W Profile and roof/wall panel roll forming machine: the material thickness range, width range and the profile drawing are required(how many roll forming stands required are depended on the profile drawing) For the HVAC machine and the stainless steel pipe machine: the wall thickness range and the diameter range of the pipe Pls also provide us with your special requirements for the machine, for example, you want the machine to be a full-automatic one or semi-automatic one in order to save your procurement budget. Q: How can we be assured that you will deliver us quality machine with spare parts?                    A: We usually require our customers to send the technical people to our factory for checking the quality of the machine before shipping. Considering that the buyer usually is not very familiar with the machine assembling and debugging, so we send the technicians to the buyer`s factory for the installation of the machine provided that the Price Term was conclude on ALL IN basis. In additon, We provide all of our customers with the aftersales-service, its free of charge during the warranty period Q: What do you mean by the ‘ALL IN PRICE’ as you stated in the quotation file? A: The ALL IN Price means the quoted price including below items vaule The complete set of Machine value which covers the spare parts and the moulds if any The machine packing and the container loading charges The after-sales service charge for 5% of the machine value The charges for the machine installation at your factory, we send the technician to your factory free of charge The ALL IN Price not including below items The flight ticket back and forth from China to Your country for our engineer or technician to supply the installation service at your factory, and the all of the transportation charges outside of China as well The expenses of hotel room and foods for our engineer or technicians are not included in the ALL IN Price, which shall be covered by your party The installation needed materials are belong to the buyer self arrangement items, such as the power supply switch; electrical wire , cable and insulating strung wire piping; air-supply system, air origin Q=0.9stere meters/MIN, P=0.8MPa; gear oil, hydraulic oil; track steel(24kg light track); deep protective barrier. Q: What is the process for working with the customerized machine? A: We would encourage you to call or email us so we can explore how we can work together. The order processing procedure usually could be like follows Inquiry offered by the buyer The sales representative acquire the detailed machine technical info from the buyer the technical information is sent from the sales dept. to the technical dept. for studying and work out the machine plan and value the sales representative get the quotation from the technical dept and send to the buyer the buyer is welcomed to ask for some amendments on the machine plan according to his best idea the machine plan keep improving until the buyer is satisfied contract signing and the buyer is requested to make the deposit for 30% of the total value the contracted machine starts production the buyer is requested to come to the seller`s factory to check the machine quality the buyer is requested to pay for the 70% balanced machine value if the checking result is satisfactory container shipping for the machine the seller send the technicians to the buyer`s factory for the installation of the machine and ensure the machine is running well     Buyer Feedback    

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